In high-volume industrial environments like hydraulic hose manufacturing, safety and efficiency remain top priorities. Crimping machines used on the production floor must allow for quick operation without sacrificing control or operator protection. That’s why many manufacturers now rely on pneumatic controls for crimping machines as a safer, more efficient alternative.
To explore our bellow actuator and Tinytrol air switch options, visit the product pages.
How Pneumatic Control Enhances Crimping Systems
A leading crimping machine manufacturer integrates Presair’s B415BA-1/4-10FT bellow actuator and TVM111K air switch into its hydraulic crimping systems. These pneumatic controls for crimping machines allow hands-free system activation using foot or hand pressure—keeping both hands available to align hose fittings and components safely.
Rather than using an electric switch, the actuator sends a burst of air through pneumatic tubing to the Tinytrol switch, which then closes the control circuit. This setup reduces accidental activations and increases reliability in electrically sensitive environments.
Benefits of Air-Actuated Crimping
- Hands-Free Operation: Allows secure, precise handling of hoses during activation
- Reduced Electrical Risk: Non-electric trigger prevents shock and short circuit risks
- Rugged Industrial Design: Built for harsh manufacturing environments
- Easy Integration: Installs cleanly into control panels and machine interfaces
- Low Maintenance: Fewer wear components than traditional switches
Installing Pneumatic Controls on Crimpers
- Mount the Actuator: Place the bellow actuator on the floor or machine housing for easy foot or hand access
- Tubing Connection: Attach the tubing between the actuator and the Tinytrol air switch
- Switch Integration: Wire the air switch inline with the crimper’s activation control circuit
- Test Functionality: Confirm consistent actuation of the crimping mechanism under repeated use
Real-World Use Case: Hydraulic Crimping Systems
These hydraulic crimping machines are widely used in hose assembly shops and production facilities. Their design emphasizes durability and ease of use. With Presair’s pneumatic controls for crimping machines, operators can safely and quickly cycle machines while reducing exposure to electrical components.
The actuator installs on the operator’s side or near the foot pedal location. Once the operator positions the hose, they press the bellow actuator to send air to the Tinytrol switch, triggering the crimp cycle.
Broader Impacts in Industrial Automation
This same pneumatic switching concept applies across multiple equipment types:
- Hose assembly stations
- Presses and stamping machines
- Cleanroom automation
- Ergonomic assembly systems
Manufacturers benefit from safer controls, improved ergonomics, and streamlined operations with fewer electrical complexities.
Why Choose Presair for Industrial Pneumatic Switching?
Presair offers:
- U.S.-based support and manufacturing
- Configurable solutions tailored to OEM needs
- Trusted performance in demanding environments
- Reduced electrical hazard in operator zones
Safer, Smarter Controls for Custom Machinery
Integrating a bellow actuator and Tinytrol air switch improves control and operator protection for industrial crimpers. Whether designing new equipment or retrofitting existing machines, pneumatic controls for crimping machines simplify activation while enhancing safety and reliability.
To request OEM pricing, please contact us.
